Whether you are a small family farm, a small or medium-sized poultry cooperative, or a large-scale commercial feed processing plant, there is a core decision that directly determines the quality of the finished feed, the daily production capacity, and the overall profitability of the whole farm: choosing the right animal feed processing machines to match the working conditions.
Many farming practitioners often step on the pit when buying: blindly purchasing large capacity feed pellet mill, perennial idle power consumption and labor hours; selection of compression ratio does not meet the standards of the model, the feed particles are easy to break, poor molding; equipment and self-use of raw materials do not match the degree of adaptability, the production of frequent jammed blockage. Eventually directly triggered by uneven mixing of feed nutrients, high-frequency equipment failure downtime, labor operation and maintenance costs soared, but also significantly affect the livestock and poultry aquatic feeding growth, and reduce the overall efficiency of farming.
This article is a practical guide to buy dry goods, the whole process of dismantling the core elements of feed processing equipment selection, hand in hand to teach you to select cost-effective, durable anti-manufacturing, adapt to their own production conditions of a full set of feed pelletizing equipment. After reading the whole article, you will be able to accurately match the feed pellet host, a full set of supporting processing units to match your own breeding scene, finalize the layout of the production line to save your heart, and one-stop avoid all the hidden dangers of the purchase.
Lock and match the core production conditions
Don’t blindly compare the parameters of feed processing equipment, follow the trend of inquiry and order, make sure to comb the real production conditions of the site before selection. Formal and reliable feed sets of equipment, the core of their own breeding conditions matching the selection, rather than simply competing for low prices, arbitrarily finalize the model. Priority to clear up the three core core selection issues, you can quickly lock the tone of the appropriate equipment, less than ninety percent of the purchase detour.
According to the breeding category matching corresponding granulator model
Livestock, livestock, aquatic different breeding categories, suitable for feed particle size, raw material ratios, molding process standards are completely different, corresponding to the special feed pellet mill structure design, compression parameters are also customized. Precise matching of models can not only eliminate the waste of ineffective energy consumption, but also long-term stability of the finished pellet product quality, from the source to reduce the production cost of later operation and maintenance. Different breeding categories exclusive adapted models, core adapted reasons at a glance, adapted to pull full not to step on the pit:
| Adaptation of breeding products/feeds | Preferred Specialized Feed Processor Models | Core Adaptation Benefits Explained |
| A full range of poultry such as broilers and local chickens | Small scale flat die feed pellet mill; Scale ring die feed pellet mill | Poultry feed is mainly made of corn and other high starch raw materials, which just needs 2-4mm ultra-fine particle size. Flat die model small amount of mass production cost-effective pull full, ring die model can undertake large quantities of uninterrupted industrialized production, uniform discharge without residual material.Poultry feed is mainly made of corn and other high-starch raw materials, which just needs 2-4mm ultra-fine particles. Flat die model small amount of mass production cost-effective pull full, ring die model can undertake large quantities of uninterrupted industrialized production, even material without residue. |
| Beef cattle, dairy cattle, beef and sheep general purpose livestock | High compression ratio exclusive ring die feed pellet mill | Livestock feed is mixed with a large number of hay, straw and other coarse feedstuffs, high compression ratio core movement can be strong compaction of raw materials, particles are tight and not easy to break, warehousing, long-distance transit is not easy to caking and breakage, to retain the full nutrition. |
| Fish and shrimp aquaculture | All stainless steel anti-corrosion ring die feed pellet mill | Aquatic feed add fishmeal and other easy to corrode raw materials, all stainless steel body corrosion resistance, not rust, waterproof and moistureproof sealing pull full, fit aquaculture whole food hygiene compliance standards, the feed is not easy to mold and deterioration. |
| Retail households, small workshops for portable self-use | Electric portable all-in-one feed pellet mill | Suitable for small-scale aquaculture workshop, courtyard on-site processing of homemade feed, pure electric energy saving and low consumption, the whole machine is free of complex fixed installation, without exclusive plant, on the ground that is used, zero difficulty in operation and maintenance. |
| No power sites, ultra-low microprocessing on farms | Manual simple feed pellet mill | Purchase of the machine input cost is very low, the whole does not need to rely on electric power drive, suitable for farmers scattered processing of rabbit food, pig food and other niche feed, ultra-low capacity just need to accurately adapt to the scene. |
Determine the standard capacity and specification parameters of farming equipment
Breeding stock volume, the total amount of daily feed processing, directly determines the feed host capacity tonnage, machine equipment model specifications. Selection taboo serious polarization: selection model capacity is too large, the equipment long-term unloaded operation, unwarranted waste of electricity, artificial hours; selection model capacity is small, can not keep up with the pace of feeding supply, production jammed, can only work overtime to catch up with the work, superimposed on the hidden cost of production. Scientific selection practices: accurate accounting of the total hourly and daily feed production, on the basis of which 10% -15% of the peak capacity reserve, to comfortably cope with the expansion of the peak season of breeding, sudden supplemental feeding needs, production is not out of step.
Small-scale retail farming (hourly output ≤ 1 ton): preferably 0.2-1 ton/hour mini pellet feed machine, low threshold for purchasing the whole machine, small footprint of the suitable site, low daily power consumption and controllable long-term monthly power expenditure, which is suitable for the low-cost operation needs of family farms.
Medium-sized cooperative farming (hourly output of 1-5 tons): Priority to purchase semi-automatic ring die feed processing unit, balanced matching of production capacity and purchase budget, the movement structure is streamlined and wear-resistant, low frequency of failure in the late stage, operation and maintenance, without high-frequency downtime for maintenance, suitable for small and medium-sized processing factories with normalized mass production.
Large industrial feed mill (hourly output ≥ 5 tons): directly with fully automatic closed-loop ring die production line, the initial investment in the machine is high, but the entire automation to save labor, high yield, almost zero residual particles, long-term thinning of the comprehensive production costs, large-scale mass production of speed back to the capital.
Matching the whole set of processing equipment according to the molding specifications
Different feeding scenarios are divided into three categories of suitable feed form powder, crushed granules, molding granules, suitable for processing equipment, process flow, supporting units are different, according to the need to choose not to spend money.
Powder feed: no high-temperature pressing and molding process, loose and delicate powder, suitable for chicks, young animals and poultry weak gastrointestinal digestive characteristics, palatability and mild, young livestock and poultry zero feeding stress, suitable for the basis of simple crushing, mixing basic unit can be processed.
Crushed grain feed: between the powder and finished particles of the transition between the form of rough texture is not loose, convenient storage is not easy to raise dust, suitable for livestock and poultry in stages of transition feeding, suitable for conventional pelleting after the second crushing supporting auxiliary machine processing and molding.
Finished pellet feed: the mainstream general feed form of large-scale farming, particle molding compact, not easy to spread and leak waste, moisture-proof storage, convenient transfer, feeding, greatly reducing the loss of feed mold, all categories of livestock, poultry, aquatic general, just need to be equipped with a full set of standard fine pelleting host equipment.
Complete set of feed processing equipment
High-quality finished feed, by no means a single pellet mill can be completed independently, complete compliance processing line, must be paired with a full set of special auxiliary equipment to work together, interlocked to ensure that the feed nutrition is balanced, the appearance of the standard, the shelf-life compliance. The list of auxiliary equipment just needed is clear at a glance:
Feed mill (hammer type special model): the core of the pre-processing equipment, accurate crushing of corn, soybean meal, straw, hay and other wet and dry mix of raw materials, refine the particle size of the material to facilitate the follow-up uniform mixing and blending, from the source to enhance the efficiency of the subsequent pelleting and molding, and to strengthen the nutrient absorption rate of livestock and poultry after feeding.
Feed mixer: evenly blend all kinds of main ingredients, trace elements, nutritional additives, to avoid local nutritional imbalance, stratification and caking problems, to ensure that each batch of feed nutrients uniformly up to standard, livestock and poultry feeding growth neatly, the quality of the pen uniform.
Core feed pelletizing host: the core of the entire production line core equipment, relying on high-temperature and high-pressure technology, will be mixed with homogeneous raw material compaction molding, comes with the effect of aroma enhancement and quality enhancement to improve the palatability of feed, stimulate the appetite of livestock and poultry, and at the same time to extend the length of intestinal digestion and absorption, and actually enhance the conversion rate of feed to reduce the ratio of feed to meat.
Feed pellet cooler: just molding high-temperature particles with residual temperature, high humidity, special cooling equipment to quickly cool down and dehumidify, to eliminate the heap of mold, internal moisture problems, long-lasting solid pellet hardness, significantly extend the shelf-life of the feed storage cycle, suitable for large quantities of hoarding standby.
Automatic quantitative packaging machine: finished feed accurate quantitative filling, sealed packaging, isolated from external dust, bacteria, moisture pollution, to facilitate standardized warehousing, point-to-point transfer, batch distribution, the whole process is clean and hygienic, a key to simplify the process of control of feed in the warehouse.
Four hard core selection criteria for screening equipment
After sorting out the immediate needs, complete the unit, focus on checking the four hard core indicators, avoiding poor quality refurbished equipment, non-standard labeling units, long-lasting stable production without missing work.
First, strict verification of raw materials across the board adaptability: high-quality formal feed equipment, must be compatible with corn, soybean meal, fishmeal, wet and dry roughage and other commonly used farming materials across the board. Poor adaptability of poor-quality units, it is very easy to uneven mixing, feed jam, frequent blocking, waste of raw materials in a mess, directly lowering the entire production efficiency, frequent stoppages are not worth the loss.
Second, according to the need to match a reasonable level of automation: the market mainstream equipment is divided into manual models, semi-automatic models, fully automatic closed-loop production line three categories. Manual models to save money, but the entire manual guard, long-term labor expenses add up to a higher; automatic models of a key to feed, automatic mixing, intelligent granulation, automatic discharge, less manned, double the capacity, production safety factor is higher; semi-automatic models of cost-effective in the middle of the budget is limited to small and medium-sized farm workshop, the strongest adaptability.
Third, verify the difficulty of operation and maintenance + original spare parts guarantee: breeding production line needs 24 hours of continuous uninterrupted operation, prefer simple structure, easy disassembly and installation, daily key maintenance model, significantly reduce the probability of failure and downtime. At the same time, check whether the manufacturer is always prepared blade, screen, pressure wheel and other perishable original spare parts, on-demand rapid replacement, to eliminate the lack of parts downtime, delayed feeding production.
Fourth, recognize the one-stop door-to-door installation + full-cycle after-sales service: reliable source manufacturers standard one-stop service: door-to-door field loading, precise debugging, trial production, free hand-to-hand teaching operators. Superimposed on the normalization of remote inspection, rapid response to failures, lifelong technical escort, the whole package of equipment for long and smooth operation, and steadily hold the breeding revenue.
Flat die VS ring die core model comparison
Mainstream feed pelletizing host is divided into two categories: flat die feed pellet mill, ring die feed pellet mill, according to the need to standardize the budget, production capacity, the scene, accurate purchase without overspending.
| comparison dimension | Flat Die Feed Pellet Mill | Ring die feed pellet machine |
| Ingredients | Corn, wheat, soybeans, grains, straw and other conventional general-purpose raw materials | Full range of feed ingredients, can be high temperature tempering sterilization deep processing |
| Adaptation of breeding scenarios | Retail households, small farms, small-scale self-consumption processing | Medium-sized cooperatives, large commercial feed mills, large-scale mass production projects |
| hourly production capacity | 60kg-800kg, small amount just need to fit | 1 ton – 15 tons, 24/7 uninterrupted mass production |
| Budget threshold for purchase | Affordable, low-threshold investment, quick return on investment | Medium and high-end inputs, long-lasting and stable production, high returns on a large scale |
| Core Strengths Highlights | Zero-based operation, stable and durable body, suitable for multi-power drive (electric/diesel/tractor traction), no need for special plant. | Mass production efficiency, labor-saving, high quality pellet forming, standardized batch of factory-sold feeds. |
Selection of reliable source manufacturers
Choose the right equipment half, the right manufacturer to choose the whole process without worry. Priority is given to the industry for many years, the reputation of the real scene can be found in the source of the physical manufacturers, do not trust the low-priced middlemen, second-hand refurbished equipment vendors. Focus on verifying the manufacturer’s real-life factory, real shipping cases, overseas customers’ word-of-mouth evaluation, to confirm that the entire technical docking, cross-border after-sales service, spare parts and high-speed replacement services, the purchase of the whole process without hidden consumption.
If you are in the field selection of high-quality feed processing equipment, want to customize free of charge to fit their own capacity, site, budget of the exclusive production line program, can be directly docked LIMA machinery. Deep plowing feed machinery R & D and manufacturing for nearly 20 years, focusing on high adaptability, low energy consumption, durable feed pellet unit R & D and production, equipment exported to South Africa, Malaysia, Kenya, Portugal, Australia and other countries around the world, real cases at home and abroad. Our factory equipment at the bottom of the direct supply, wear-resistant body resistance, after-sales full pocket, one-on-one exclusive engineers throughout the docking, according to the need for customized adaptable models, one-stop solution to all the feed production problems.
Avoid common mistakes
To summarize the core points of the whole article, the purchase of feed processing equipment must avoid several fatal mistakes: do not blindly greedy for low prices, do not arbitrarily exaggerate the matching capacity, do not ignore the adaptability of raw materials, do not underestimate the difficulty of day-to-day operation and maintenance, and do not ignore after-sales support services. Rationally combining their own scale of breeding, commonly used raw materials, the budget on hand, the later expansion planning, focusing on energy saving equipment, body durability, operational stability, recognized qualifications, real-world, after-sales regular source manufacturers. If you choose a good equipment accurately, you will be able to stabilize the quality of feed, uninterrupted and efficient production, and steadily improve the core income of the whole farm, saving your energy and money.
